Payment & Shipping Terms:
|Machine Type:||Waste Engine Oil To Diesel Distillation Plant||Raw Material:||Crude Oil, Used Engine Oil, Waste Hydraulic Oil, Plastic Oil, Tyre Oil, Mixed Waste Oil|
|End Product:||80%-85% Diesel||Material:||Q245R/Q345R Boiler Steel|
|Machine Structure:||Horizontal Structure||Capacity:||5TPD, 10TPD,20TPD,30TPD,50TPD,100TPD|
|Operators:||5 Workers Per Shift||Machine Landing Area:||300-400 Square Meter|
|Function:||Waste Oil Recycling To Diesel||Heating Fuel:||Fuel Oil, Natural Gas, Electric, Coal, Firewood|
|After Warranty Service:||Video Technical Support, Online Support, Spare Parts||Technology Adopted:||Catalytic Pyrolysis Distillation, Refined Filtration, Self-made Gaseous And Liquid Catalyst,etc...|
|Automatic Degree:||Fully Automatic, Semi-Automatic||Working Temperation:||300-320Degree|
|Chemical:||Catalyst With Percentage 2%-5%|
Fully Automatic Waste Oil Distillation To Diesel Oil Plant With Solvent Refining Unit
Waste Motor Oil Distillation plant can process waste engine oil, used motor oil, black oil, tire oil, plastic oil to clean diesel. This
kind of diesel can be used to tractors, trucks, diesel oil generator, power generator etc. Oil recovery average rate: 85%-95%. Unique
design and outstanding functions can help customer create more profit. This equipment is matched with pyrolysis plant. It is widely
applied in waste oil management industry.
This machine will need one-time catalyst which is produced by our company only, there is no need to buy from other catalyst factory as we have the catalyst formula .it is customized.
The pyrolysis oil with black color after distillation and remove color and smell , we will get synthetic diesel oil with yellow color,which can be used for diesel engines like trucks , tractors , ships etc.
|1||Diesel||73%||Used for diesel engine|
|2||Gasoline||12%||Used for gasoline engine|
|3||Residue Oil||9%||* Feeding into Pyrolysis Machine for second Pyrolysis
* Sold directly for building road
|4||Non-Condensible Gas||3%||Recycle as Heating fuel after treated by Gas-treatment System|
|5||Other||3%||* Water and impurity 2%
* Loss 1%
Working process of waste engine oil distillation machine
Negative pressure distillation process
1),Waste engine oil Pre-processing
Settling tank. Put waste engine oil into the settling tank, separate the water first,then go through the 200 mesh filter to remove those
impurities such as solid and suspended solid.
2),High temperature flocculation to neutralize the tops Reboiler. Pump the waste oil that have been pro-processed into the reboiler,
in the condition of vacuum catalyzing and heat-exchanging to raise the temperature to 310℃ to 320 ℃
3),Distillation by using vacuum film evaporator
After the temperature raised to 310℃ to 320 ℃ through reboiler,the oil will be absorbed into the first level taber type film evaporator
(vacuum degree -0.096--0.098MPa),and can generate a flash vaporization distillation process,gasifying to distill the light oil
components,the first level oil come out.
Those pre-processed oil that can not be flash gasified distillation,will be equably distributed to the upper of vacuum evaporation surface
in the effort of the evaporator distributor.Then goes to the second level taper type vacuum film evaporator.When the temperature of
evaporation surface reach 375 ℃--385℃,vacuum degree(-0.096--0.098),the second level flash evaporation gasifying process begins.By
gasifying and distilling the light base oil components,the second level oil come out.
The other oil that failed to be gasified and distilled will go into the third level taper type vacuum film evaporator.When the temperature
of evaporation surface reach 430 ℃--450℃,vacuum degree(-0.096--0.098),the third level flash evaporation gasifying process begins.By
gasifying and distilling the heavy base oil components,the third level oil come out.
Those heavy residue oil(asphaltene,colloid) that by no means cannot be gasified and distilled,in the end will produce a little waste
materials(1%-3%) into the receiver tank,then be discharged.
4),Refining (Distillation sites)
The first level oil ,second level oil,third level oil that come out through the vacuum film evaporator,will go through the rotating wire mesh
demister/skimmer(on top of the evaporator),to remove and purify the heavy residue oil foam drops.Those more purifier oil goes into
the distillation tower to divide;According to the amount ,the receiver oil goes into the high temperature vacuum clay adsorption to refine.
The after refining base oil will go into their own storage tank after filtering and cooling down(temperature 50℃--60℃)
Safety is the most important factor in the whole process. We had successfully researched some safety devices which ensure Waste Tire
Pyrolysis Oil Distillation plant work safely.
1. Safety valves, alarming device and the pressure gauge etc.
2. We also have oil-water separator which can stop the oil gas recycle to the reactor, which could avoid the accident.
3. High degree of automation: feed the waste oil, crude oil automatically, to pump oil automatically.
1. Well sealing for heating system, no gas leak and saving fuel.
2. Continuous feeding with automatic feeder, no gas leak.
3. Recycling of exhaust gas and scientific fire channel design can save energy and thereby reducing costs.
1. The whole process is all sealed, won't release any gas harmful to human and environment.
2. Well water dedusting system can avoid black smoke.
Waste engine oil /pyrolysis oil can be refined into valuable diesel oil through catalytic cracking and high temperature distillation
technology. It is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. After
being distilled by the distillation plant, the oil may have dark color with bad smell, then we suggest to deep purify the oil, with Jinzhen
matched color and smell removal system, you will get clean diesel oil as final products with beautiful light yellow color.
1.Engineers with over ten years’ waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.
2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.
3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.
FAQ of waste engine oil distillation machine
Q: Are there any bad smell or odor from waste tyre oil distillation equipment while distillation system is working?
A: There will be no smell at all as the gas produced by waste oil distillation plant will be purified by our exclusive tail gas purification unit before emission.
Q: What is the yield of this waste tyre oil distillation equipment?
A: Typically the yield of our waste oil distillation plant is between 85-90% (depending on variations of water content, light HC and others ingredients from waste oil.)
Q: How many areas are required to build the waste tyre oil distillation equipment?
A: The land area required usually depends on the capacity of your plant. We can calculate the area needed and give you the plant designs.
Q: What is the warranty of the waste tyre oil distillation equipment?
A: 12 months free guanantee and life long standard paid service.
Q: Can you install the production line and train our stuffs?
A: Yes we can. We'll send engineers to help you install the waste oil distillation plant and train your workers until the machine is skillfully operated.
Contact Person: Ms. Amy zhang
Tel: 0086 1583 8088 573